A Membrane Bioreactor (MBR) merges conventional biological treatment with membrane filtration, delivering high-quality wastewater treatment in a compact system. It efficiently breaks down pollutants and separates contaminants, producing clean effluent suitable for reuse. Ideal for diverse applications from urban to industrial settings, MBRs offer significant advantages in water scarcity solutions, despite higher costs, by ensuring water reuse and superior effluent quality in a space-efficient design.
A Membrane Bioreactor (MBR) works like a high-tech filter for cleaning water. Imagine a combination of microscopic organisms and a special filter. These tiny organisms eat up impurities in the water, like bacteria and other pollutants. Then, the filter, which is like a fine mesh, catches the cleaned water while keeping the organisms and larger particles behind. This process makes the water incredibly clean and safe to use. It’s like having a team of natural cleaners and a super-fine strainer working together to purify
This demonstration visually represent the MBR process, where wastewater initially enters the system, undergoes biological treatment to break down pollutants, and then passes through a membrane filtration unit. The membrane’s fine pores effectively separate contaminants, including suspended solids, bacteria, and viruses, from the water. The result is the transformation of dirty sewage into clean water that appears significantly clearer
Membrane Bioreactor (MBR) technology is used in a wide range of settings where high-quality treated water is essential. It’s ideal for residential communities, hotels, hospitals, industrial plants, and remote labor camps. MBR systems are also widely used in water reuse projects, helping reduce freshwater demand by producing clean, safe effluent suitable for irrigation, cooling, or even toilet flushing.
Almasa Environmental Solutions has taken a pioneering step in the Middle East by launching the UAE’s first Membrane Bioreactor (MBR) manufacturing facility. This initiative addresses the region’s challenges with the adoption of advanced wastewater treatment technologies, primarily due to the high costs of imported systems and the lack of local services and maintenance support.
By producing every component locally, Almasa has made significant strides in making MBR technology more accessible and affordable in the region. Their commitment to quality and reliability is supported by a dedicated team of highly trained technical staff, ensuring the continuous optimal performance of their systems.
| Project | ENV-10 | AM-40 | AM-160 |
|---|---|---|---|
| Module Parameters | |||
| Membrane material | PVDF | ||
| Tensile strength | ≥200 | ||
| Effective membrane area(m²) | 10 | 15 | 20 |
| Intercept aperture (μm) | 0.03 | ||
| ID/OD of membrane (mm) | 2.0 / 2.1 | ||
| Curtain Size | |||
| L*W*H (mm) | 534*46*1000 | 534*46*1500 | 534*46*2000 |
| Connector Specification | DN32 Socket interface | ||
| Module Size | |||
| W*H*L (mm) | 70*140*110 | 70*175*110 | 70*240*110 |
| Curtain weight (Moist Curtain, kg) | 10 | 13 | 15 |
| Operation Condition | |||
| Filtration Mode | Cross flow filtration of suction type / Dead end filtration of suction type | ||
| Flux (LMH) | 08–20 | ||
| Pressure TMP (KPa) | <500 mbar suction, <2000 mbar backwash | ||
| Module uniform aeration rate (Nm³/h) | 2–6 | ||
| Application Temperature Range (°C) | 5–55 | ||
| Applicable sludge Concentration (mg/L) | <12000 | ||
| Cleaning Conditions | |||
| pH range | 2–12 | ||
| Max NaClO concentration (ppm) | 5000 | ||
| Produced Water Performance | |||
| Produced Water Turbidity (NTU) | <1 | ||
| TSS | <2 mg/L | ||
Founded in 2006, Almasa has delivered innovative environmental solutions for 19 years, with a strong reputation for quality and service.